How to Safely Fold and Unfold a Bandsaw Mill Blade (Step-by-Step)
If you’re mailing your bandsaw blades in for sharpening, folding them properly is a must. Not only does it make the blade easier to ship, but it also keeps you (and everyone else) safe in the process. Here’s a clear guide on how to fold and unfold your bandsaw blade the right way—whether you’re a new sawyer or a seasoned mill operator.
🔁 How to Fold a Bandsaw Blade
Before you begin:
🧤 Wear gloves — Bandsaw blades are sharp even when dull, and handling them bare-handed can lead to serious cuts.
✅ Step-by-Step Folding Instructions:
- Stand Up Straight with Room to Move
Find a clear space with enough room for the blade to coil safely. Hold the blade in front of you with the teeth facing away. - Hold the Blade with Both Hands
Position your hands about shoulder-width apart on the blade loop. - Tilt the Blade Toward the Ground
Tilt the top of the blade down and slightly toward your body, so the blade forms a large loop in front of you. - Begin the Twist
While tilting, rotate your wrists inward. With some gentle downward pressure and a little twist, the blade will naturally start to form three smaller loops. - Let the Blade Coil into Three Loops
Once the loops form, guide them into place. The blade should now be coiled neatly into a tight circle—ready for tying. - Secure the Blade
Use zip ties, blade bands, or twist ties to keep the loops in place. Never use duct tape or anything sticky.
🔓 How to Unfold a Bandsaw Blade
Unfolding a blade can be dangerous if not done carefully. Always do this outdoors or in an open area with no one standing nearby.
✅ Step-by-Step Unfolding Instructions:
- Wear Gloves and Safety Glasses
The blade may spring open quickly, and safety gear helps avoid injury. - Lay the Blade Flat
Place the coiled blade on a flat surface, holding it securely with one hand. - Cut the Zip Tie Carefully
Cut the tie while firmly holding the loops in place. - Let the Blade Uncoil Slowly
Gently allow each loop to fall open—do not force or throw it. The blade should settle into a single large circle. - Inspect the Blade
Before using or sending it off for sharpening, inspect the blade for any cracks, missing teeth, or rust.
If you are a more visual person, we’ve created a YouTube video that might help. While you’re there, don’t forget to like and subscribe to be notified of more videos!
📦 Ready to Ship Your Blades?
Now that you know how to safely fold and unfold your blade, you’re ready to send it in for sharpening. At Cutting Edge Sawmill, we sharpen and set bandsaw blades for sawyers all across the U.S. We’ll get your blades back to you fast and cutting clean.
📞 Call us at 417-342-0127
🌐 CuttingEdgeSawmill.com
